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Tufting technology that allows for production of soft floor covering that will compete with Axminster woven carpet and other weaving processes.

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ColorTron Brochure (pdf) (2 MB)

ColorTron



















The Tuftco ColorTron machine is uniquely new tufting technology that allows for production of soft floor covering that will compete with Axminster woven carpet and other weaving processes.   The advantages, in a word “VERSATILITY”, of the ColorTron technology over previous tufting techniques are as follows:

The gauge of the machine is not fixed -- it is programmable, therefore, the density of the fabric tufted is a function of the gauge or pitch programmed along with the yarn size being utilized.  Of course, stitch rate is programmable as well. 

ColorTron is designed for maximum production utilizing six (6) colors of yarn.  However, more colors may be added with the initial setup of the machine, bearing in mind that production is somewhat reduced with the addition of more colors.  The machine is capable of tufting up to 24 colors in a given fabric. Though six (6) ends of yarn are typically threaded to each needle, can program to sew more than one end in any given tuft, meaning the gauge is programmable & variable within a given fabric; i.e.. 1/10 Gauge in some areas x 1/20 Gauge (DD- Double Density) in other areas: can program to sew two (2) ends/ needle at 1/5 Gauge to produce 1/10 Gauge (DP- Double Production).


    Tufts may be formed as cut or loop on a stitch-by-stitch basis in the Cut/ Loop version of the machine; an All Cut Pile version of the machine is available. Additionally, in any given color that is tufted in loop, the loops may be programmed to be multiple heights.

  • The ColorTron machine uses a standard size yarn delivery system, i.e., a yarn creel similar to that utilized in normal tufting applications.
  • It is estimated that the production output of the ColorTron machine is much greater than Axminster weaving machine applications & comparable to Face to Face productivity.
  • High Efficiency ColorTron (3 colors per needle) is specially engineered for efficient custom production.

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