Tufting - Rugs

Structured Loop

Simple. Refined. Classic.

Crisp and sophisticated like woven carpet but crafted using Tuftco’s latest tufting technologies.

• Available with Tuftco’s Agility Needle Drive System for quick stroke change

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Computer controlled retractor arm creates extremely crisp high pile and low pile differentials.

Provides varying degrees of pile height differentials.

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Servo-controlled retractor arm is programmed into and controlled by Tuftco’s Tuftworx operating software powered by Microsoft Windows.

Cut Loop

A modern twist on traditional cut-loop constructions

Cut Pile and Loop Pile combined with pile height variations create timeless classics for rugs and broadloom

The iTuft pattern attachment allows cut-loop patterns in 1E, 2E, and 4E configurations

Tuftco modernizes a classic look with High Pile Cut-Loop with V-Tech

Optional: V-Tech, Variable Gauge Technology for tufting multiple gauge densities with no machine changeovers.
Available with Tuftco’s Agility Needle Drive System for quick stroke change

True 3D

Tuftco’s latest tufting technology includes legacy capabilities and adds new capabilities that have never been achievable before.

True 3D is the SwissArmy Knife of tufting. The possibilities are endless. From standard cut pile, built gauge cut pile, LCL,MLCL, to True 3D multi-level cut pile, the capabilities of this machine are endless.

• Available with either high speed DDHS Needle Drive System or Tuftco’s Agility Needle Drive System for quick stroke change

LCL - Level Cut Loop

Level Cut Loop

Tuftco's Double Acting Cylinder System - DACS replaces mechanical spring based systems with a novel pneumatic drive eliminating spring fatigue and wear.

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^{U.S. Patent Numbers: 6,550,407, 6,877,447, 6,945,184, 7,089,874 & Other Patents applied for}

^{*US Patent #8,215,248 and #7,222,576}

• Each end of yarn is controlled by its own DACS cut or loop mechanism which yields a full machine’s width pattern repeat

• Equal and consistent yarn feed and consumption so yarn can be delivered via beams or creel.

• Available in 1/8th gauge or 1/10th gauge configuration.

• Optional: V-Tech, Variable Gauge Technology for tufting multiple gauge densities with no machine changeovers.

• Available with Tuftco’s Agility Needle Drive System for quick stroke change

• Ideal for hospitality, commercial, carpet tile, rug and residential markets.

• Includes Tuftworx operating software powered by Microsoft Windows.

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iTuft

The Ultimate Individual Tuft Patterning System

Tuftco Corp.'s iTuft^®operating platform combines our user – friendly 64 bit Windows based operator interface with an advanced, patented 4-roll servo yarn feed pattern attachment that is setting new industry standards.

Available with full repeat single-end control (1E), iTuft 2E (dual pattern repeats), or iTuft 4E (quad repeats).‍
Optional: V-Tech, Variable Gauge Technology for tufting multiple gauge densities with no machine changeovers.
Available with either high speed DDHS Needle Drive System or Tuftco’s Agility Needle Drive System for quick stroke change

iTuft^® IE

Single end with individual yarn end control for Full Repeat patterning

^{U.S. Patent #’s 6,283,053 – 6,439,141 – 6,502,521 – 6,508,185 – 6,877,449,7,089,874 & Other Patents Applied For}

iTuft^® 2E

‍Two end yarn control for Dual Repeat patterning with dual repeat tube bank.

^{U.S. Patent #’s 6,550,407 – 6,877,447 – 6,945,184 – 7,089,874 & Other Patents Applied For}

iTuft^® 4E

Four end yarn control for 4-Repeat patterning with 4 repeat tube bank

^{U.S. Patent #’s 6,244,203 – 6,516,734 – 6,877,449 – 7,089,874 & Other Patents Applied For}

iTron 2.0

Over 15 years experience as the world's leader in hollow needle tufting technology

Tuftco’s iTron 2.0 hollow needle technology is an innovative tufting process that imitates woven looks, previously achievable only on a loom. This versatile technology can be applied to produce broadloom, hospitality, rugs, carpet tiles, and commercial.

• Available with either high speed DDHS Needle Drive System

Hollow Needle Technology:

iTron hollow needle technology features iTuft – Individual servo yarn feed, Multiple yarns per needle with capability of tufting up to 24 colors with 4 yarns per needle.
Needle spacing delivers highest productivity in the industry

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iTron’s versatile platform is driven by:

Programmable and variable gauge
Variable Density
Programmable and variable stitch rate
Utilizes a conventional tufting creel with significantly fewer cone requirements than weaving

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Efficient Yarn Usage:

No buried ends
No excess yarn incorporated into the fabric or laid on the back

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Rugs